Name: FESTOOL HW R5-OFK 500 Roundover Cutter 27mm R5
Brand: FESTOOL
SKU: FES490095
Price: 2680.65 ZAR
Availability: InStock

FESTOOL HW R5-OFK 500 Roundover Cutter 27mm R5

FESTOOL HW R5-OFK 500 Roundover Cutter 27mm R5

Stock: In Stock
Brand: FESTOOL
Model: FES490095 358453
Weight: 0.08kg
Dimensions: 102.00cm x 53.00cm x 53.00cm
SKU: FES490095
UPC: 4014549114551

Products Sold: 0

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Festool HW R5-OFK 500 Roundover Cutter 27mm R5

At a Glance: Precision carbide roundover cutter with a 5 mm radius, 27 mm cutter diameter and Z2 double-cut design for the Festool OFK 500 edge router.

The Festool HW R5-OFK 500 is a precision roundover cutter developed specifically for clean, controlled edge finishing with the Festool OFK 500 edge router. Designed for rounding plastic edging, solid wood edging and solid timber workpieces, this specialised cutter combines high-quality carbide cutting edges with Festool's direct spindle mounting system for excellent concentricity and a beautifully clean routed finish. Its 5 mm radius produces a smooth, professional roundover that softens sharp edges while maintaining a neat and consistent profile. The cutter's special hollow-shaft construction mounts directly onto the router spindle, helping achieve excellent run-out accuracy, while the Z2 double-cut configuration provides two carbide cutting edges for efficient cutting and extended service life.

Purpose-built precision for the OFK 500

Unlike conventional router bits fitted into a collet, the HW R5-OFK 500 uses Festool's special hollow-shaft design and mounts directly onto the spindle of the OFK 500. This compact arrangement helps provide high rotational accuracy and a low installation height, making the cutter particularly well suited to precise edge work, rebated components and stacks of panels.

Product highlights

5 mm roundover radius: Produces a clean, consistent R5 rounded profile on suitable plastic and solid wood edges.
27 mm cutter diameter: Compact cutter geometry optimised for Festool OFK 500 edge-routing applications.
Z2 double-cut design: Two carbide cutting edges provide smooth cutting performance and longer working life.
Direct spindle mounting: Special hollow-shaft construction mounts directly onto the router spindle for excellent run-out accuracy.
Carbide cutting edges: Durable HW carbide construction provides excellent edge retention for professional workshop use.
Low installation height: The compact cutter design allows routing close to surfaces and is especially useful when working in rebates or with stacked panels.
Surface-friendly profile: The cutting profile transitions into a 5° run-out to help produce a smooth, controlled finish.

Product Compatibility

Festool OFK 500: Designed specifically for use with the Festool OFK 500 edge router.
Ball bearing guide: Suitable for use with the compatible Festool KLS-D 15,8-OFK ball bearing guide where required.
Material compatibility: Suitable for rounding plastic edging, solid wood edging and solid timber components.

Important compatibility note: The HW R5-OFK 500 is a specialised cutter with Festool's hollow-shaft direct spindle mounting system. It is intended for the OFK 500 and should not be treated as a conventional collet-mounted router bit.

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Features

R5 cutting profile: Creates a precise 5 mm radius for attractive and comfortable rounded edges.
HW carbide cutting material: Provides durable cutting edges and dependable performance in demanding routing applications.
Z2 configuration: Two cutting edges help produce a smooth finish and distribute cutting load efficiently.
Special hollow-shaft design: Fits directly onto the OFK 500 spindle for accurate cutter rotation.
Low-profile cutter mounting: Supports work in restricted areas, rebates and panel stacks.
5° run-out: The radius transitions smoothly into a slight run-out to help protect the workpiece surface and improve the finished appearance.
Screw mounting: Designed for straightforward installation onto the compatible router spindle.

Benefits

Clean professional edges: The precision-ground R5 profile produces smooth, repeatable rounded edges with minimal finishing required.
Excellent concentricity: Direct spindle mounting reduces unnecessary interfaces between the cutter and machine, supporting accurate rotation and a clean routing pattern.
Long service life: Two durable carbide cutting edges help extend usable cutting life in professional applications.
Excellent control: The compact cutter geometry and dedicated OFK 500 mounting system make it particularly suitable for controlled edge-routing work.
Versatile edge finishing: Ideal for both manufactured plastic edging and natural solid wood components.

Application

Rounding plastic edging.
Rounding solid wood edging.
Finishing and softening sharp edges on solid timber panels.
Producing a consistent 5 mm decorative roundover.
Edge finishing on furniture components.
Cabinetmaking and interior joinery.
Routing rebated workpieces and stacked panels with the compatible OFK 500 system.

Extra Information

HW designation: HW refers to the carbide cutting material used for the cutting edges, selected for durability and long-lasting sharpness.
R5 designation: The cutter produces a 5 mm radius roundover profile.
Z2 cutting geometry: Z2 indicates that the cutter has two cutting edges.
Special OFK mounting: The cutter uses a hollow-shaft design that fits directly onto the OFK 500 spindle rather than a conventional router collet.
Bearing not included: The cutter is supplied without a bearing ball. Use the appropriate Festool ball bearing guide separately where the application requires guided routing.

Why direct spindle mounting matters

The HW R5-OFK 500 mounts directly onto the spindle of the Festool OFK 500. This specialised design helps minimise run-out and supports exceptionally accurate cutter rotation, which in turn contributes to a cleaner and more consistent routed edge.

What does Z2 mean?

Z2 identifies a cutter with two cutting edges. The twin-edge configuration provides efficient material removal while helping deliver a smooth surface finish and improved service life compared with a single-edge cutter in comparable applications.

What is an R5 roundover?

An R5 profile creates a rounded edge with a 5 mm radius. It is useful for removing sharp corners, improving the feel of exposed edges and creating a softer, more refined appearance on furniture, cabinetry and interior components.

Pro Tips

Make a test cut on an offcut of the same material before routing the finished workpiece.
Check that the cutter is correctly and securely mounted before starting the router.
Use a steady, consistent feed rate to achieve the cleanest possible rounded profile.
When routing delicate decorative edges, remove smaller amounts of material rather than forcing the cutter through a heavy cut.
Keep the carbide cutting edges clean and free from resin build-up to maintain cutting quality.
If guided routing is required, make sure the correct compatible Festool ball bearing guide is fitted and running freely.

How to Use

Disconnect the OFK 500 from its power supply before fitting or changing the cutter.
Check the cutter for damage, excessive wear or contamination before installation.
Mount the HW R5-OFK 500 securely onto the OFK 500 spindle using the correct Festool mounting procedure.
If the application requires guided routing, fit the appropriate compatible ball bearing guide.
Set the required routing depth carefully and make a test cut on scrap material.
Bring the router up to operating speed before engaging the cutter with the workpiece.
Guide the router smoothly and evenly along the edge without forcing the cutter.
Allow the cutter to stop completely before placing the machine down or making adjustments.
After use, clean the cutter and inspect the carbide cutting edges before storage.

Specifications

Description	Spec
Brand	Festool
Cat No.	FES490095
Festool Order No.	490095
Product Type	Roundover Cutter
Model	HW R5-OFK 500
Compatible Machine	OFK 500
Cutter Diameter (D)	27.00 mm
Radius (R)	5.00 mm
Number of Teeth	2
Cutting Configuration	Z2 Double-Cut
Cutting Material	Carbide (HW)
Mounting Type	Hollow Shaft / Direct Spindle Mounting
Profile	Roundover
Run-Out Angle	5°
Bearing Ball Included	No
Main Materials	Plastic Edging and Solid Wood

Scope of Delivery:

1 x Festool HW R5-OFK 500 Roundover Cutter

Important note: The ball bearing guide is not included with this cutter. Select the appropriate compatible Festool bearing guide separately if required for your routing application.

Safety

Wear appropriate eye, hearing and dust protection while routing.
Always disconnect the router from the power supply before fitting, removing or adjusting the cutter.
Make sure the cutter and mounting screw are correctly secured before operating the machine.
Do not use a cutter that is cracked, chipped, bent or otherwise damaged.
Keep hands clear of the cutter and maintain firm control of the router throughout the cut.
Use suitable dust extraction whenever routing wood, composite material or plastics.

Tags: Brand FESTOOL , Festool , FES490095 , HW R5-OFK 500 , Roundover Cutter , R5 Roundover Cutter , 27mm Cutter , OFK 500 , Router Cutter , Carbide Cutter , Edge Routing , Solid Wood Routing , Plastic Edge Routing , Festool Routing